CPA

ABACS
TECHNOLOGIES FOR EXCELLENCE

Constant bath composition
for galvanic coating

Fluctuations in electrolyte composition lead to
inconsistent plating results and subsequently to an increase in scrap.
This in turn brings about a rise in material and production costs.


In order to stabilize the constancy of bath compositions it is necessary to carry out ongoing checks by means of precise analyses. Measurements in laboratories are time and personnel intensive and only result in unsatisfactory process documentation.
Maintenance processes for electrolytes are carried out manually, discontinuously and mostly undocumented, thus fluctuations in electrolyte compositions are inevitable. In keeping with our promise to deliver the highest level of quality and perfection to our customers, we developed the Automatic Bath Analysis and Control System, ABACS. This system enables manual laboratory measurements to be substituted by automatic online measurements.

The online analysis and dosing system that has been developed by CPA to be used on an industrial level compactly connects your laboratory directly with the production process. The closed, compact structure of the system includes all of the hardware needed to supply and remove the electrolytes, such as peristaltic pumps and valves, cleaning and flushing devices, as well as all necessary reagent tanks.
It goes without saying that the system also comes with all appropriate devices required for analyses to be performed, such as spectrometers and automatic ion analyzers. Moreover, the electrical connection of the dosing devices is integrated.

Example of application:
Brass plating plants for the production of high-quality steel cord and saw wire.

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